Detection Technology
Dry-type test transformer fault solution
The dry-type test transformer is the introduction of the latest foreign advanced technology, the use of advanced production equipment, the use of coil epoxy vacuum casting molding, and the new technology and new material of the CD-type iron core, and the same capacity and the same voltage oil immersion test Compared with the transformer, it has the advantages of light weight, small size, beautiful appearance, stable performance, easy to use and carry, and no oil leakage. And effectively weaken the magnetic flux leakage, improve the insulation strength and moisture resistance.
The solutions to common faults of dry-type test transformers are as follows:
(1) The insulation resistance of the iron core to the ground is zero
The resistance is zero, indicating that the real connection between the metals (may be burrs, wires, etc.) is brought to the core by paint, and the two ends between the core and the clip overlap; the insulation of the bottom leg is damaged, and the core and the bottom leg are connected; the metal falls Into the low-voltage coil, causing the drawing board to be connected to the core;). Solution: Use lead wire to push down the channel between the core wires of the low-voltage coil. After confirming that there is no foreign matter, check the sole insulation. If it still cannot be solved. The ground terminal of the welding equipment is connected to the grounding piece, and the welding rod is clicked on the bottom (current approximately 250 A). This problem can be solved with just one click.
(2) The limit switch fails or operates abnormally
The stroke switch is a device that protects the operator during normal operation of the transformer, such as a transformer valve. When any shell door is opened, the contact of the stroke switch should be closed immediately to connect the alarm circuit to the alarm.
(3) Common faults in the operation of the thermostat
During temperature control operation, there may be phenomena such as non-over-temperature alarm (or not exceeding the alarm temperature), non-over-temperature trip (or not exceeding the trip temperature). At this time, it is necessary to check the thermostat setting after the transformer stops running. The accuracy of the fixed temperature value and the accurate placement of the temperature measuring element. If the temperature controller is not accurate, the set value of the temperature controller will be readjusted and the temperature measuring element of the temperature controller will be replaced.
(4) Reduce the insulation resistance of the iron core to the ground
This phenomenon is usually caused by humidity. After the insulation material is wet, the insulation resistance will decrease; the solution: put the iodine tungsten lamp under the low-voltage coil and continue to bake it for 12 hours. As long as the damp insulation resistance of the iron core and the high and low voltage coils is low, the insulation resistance value will increase accordingly.
(5) There is discharge sound in the power frequency withstand voltage test
There are several possibilities: the tension plate is placed on the tightening part of the wire clamp to discharge. Here, the bracket can be used to make the tension plate and the wire clamp conduct well, which can solve the problem; the gasket, especially the crawling of high-voltage products (35kv), produces this phenomenon. Strengthen the insulation of the gasket; the virtual connection between the high-voltage cable and the connection point, or the angle to the splicing board. When the insulation distance of the connecting pipe is short, the discharge sound will also be produced. Increase the insulation distance and tighten the bolts again to solve the problem. Check whether there are dust particles on the inner wall of the high voltage coil. Because the particles absorb moisture, the insulating layer may be lowered, resulting in discharge.
(6) When the power is transmitted, the shell is discharged from the subway slab
The results show that the conductivity between the shell (aluminum alloy) plates is not good enough, which is poor grounding. Method: Use a 2500 mΩ vibrator to destroy the insulation of the board or scrape off the paint film at each connection part of the shell, and connect the ground with a copper wire.
(7) The corner connection pipe is burnt out
Carefully check the blackened part of the high-voltage coil of the dry-type high-voltage test transformer, and scrape off the blackened part with a knife or iron sheet. If the carbon black is removed and the red paint is missing, it means that the internal insulation of the coil is not damaged and the coil is basically good. Determine whether the coil is short-circuited by measuring the rate of change. If the rate of change is normal, the fault is caused by an external short circuit, and the angle nozzle is burned out.
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